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水泥环破碎器矩形异形活塞密封性能分析
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四川省科技厅自然科学基金创新研究群体项目(2023NSFSC1980);国家重点研发计划项目(2018YFC0310201)


Sealing Performance Analysis of Rectangular Special-shaped Piston in Cement Ring Crusher
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    摘要:

    针对传统圆柱形液压活塞承载力不足问题,提出一种矩形异形活塞,研究其在不同工况下的密封性能。基于Abaqus软件建立异形活塞有限元模型,研究介质压力、密封间隙、活塞运动状态以及摩擦因数对密封性能的影响,并分析异形密封环不同位置处的应力分布和翻转情况。结果显示:静密封时,介质压力越大,密封环的最大Mises应力和最大接触应力越大;密封间隙越小,最大Mises应力与最大接触应力越大;相比静密封,内行程过程中最大Mises应力和最大接触应力都有明显增加,且随摩擦因数增加而增加,而外行程中最大Mises应力和最大接触应力相比静密封差异较小;各工况下应力最大值均出现在密封环圆弧段;在活塞运动过程中密封圈并未发生翻转,只是存在位置的平移情况。研究结果证明了异形活塞的可行性以及良好的密封性能,为活塞结构设计与优化提供了依据。

    Abstract:

    Aimed at the problem of inadequate load-bearing capacity of the traditional cylindrical hydraulic piston,a rectangular piston was proposed and its sealing performance under different working conditions was investigated.Based on Abaqus software,the finite element model of the special-shaped piston was established to study the influence of medium pressure,sealing gap,piston motion state and friction coefficient on the sealing performance,and the stress distribution and overturning of the special-shaped sealing ring at different positions were analyzed.The results show that the higher the medium pressure,the higher the maximum Mises stress and the maximum contact stress of the seal ring; the smaller the seal gap,the higher the maximum Mises stress and the maximum contact stress.Compared to the static seal,the maximum Mises stress and maximum contact stress both increase significantly during the internal stroke and increase with the friction coefficient.However,the difference between the maximum Mises stress and the maximum contact stress in the external stroke is relatively small compared to the static seal.The maximum stress values under all working conditions occur in the circular arc section of the sealing ring.During the movement of the piston,the sealing ring did not flip,but there is a displacement in its position.The results prove the feasibility of the special-shaped piston and its good sealing performance,and provide a basis for the design and optimization of the piston structure.

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吴孟迪,王国荣,钟林,张林锋,王党飞,冯清,曾秦涛,张文超.水泥环破碎器矩形异形活塞密封性能分析[J].润滑与密封,2024,49(4):126-132.
WU Mengdi, WANG Guorong, ZHONG Lin, ZHANG Linfeng, WANG Dangfei, FENG Qing, ZENG Qintao, ZHANG Wenchao. Sealing Performance Analysis of Rectangular Special-shaped Piston in Cement Ring Crusher[J]. Lubrication Engineering,2024,49(4):126-132.

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  • 在线发布日期: 2024-04-25
  • 出版日期: 2024-04-15