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基于正交试验的高压X形密封圈结构优化
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国家重点基础研究计划973项目(2014CB046404);浙江省自然科学基金项目(LY14E050012).


Structure Optimization of a XRing Seal under High Pressure by Orthogonal Array Method
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    摘要:

    基于正交试验法,利用ANSYS软件建立带挡圈X形密封圈的二维轴对称几何模型,分析沟槽结构、挡圈结构、安装状态和操作工况等参数对密封圈静密封性能和可靠性的影响;以最大Von Mises应力值最小为优化目标,对X形密封圈结构进行优化。结果表明:沟槽口和沟槽底的倒角尺寸过大或过小均会使密封圈产生应力集中;最大Von Mises应力随挡圈倒角尺寸和挡圈宽度的增大均先增大后减小,随着密封间隙的增大而快速增大;增大密封圈压缩率有利于提高主密封面上的接触压力,但会引起最大Von Mises应力增加;增大密封圈拉伸率有利于减小最大Von Mises应力,但X形圈安装变得困难;在高压(流体压力大于10 MPa)条件下,操作工况、安装状态参数和挡圈结构参数依次为影响密封圈密封性和可靠性的主要因素,是密封圈结构优化设计需重点研究的对象。

    Abstract:

    Based on orthogonal array method,the twodimensional axial symmetric geometric model of a Xring with backup ring structure used in hydraulic servo system under high pressure was created by using the ANSYS software,and the influence of groove structure,backup ring structure,installation status and operating conditions on the static sealing performance and reliability of sealing ring were analyzed.The structure of Xring was optimized based on the optimization objective to minimize the maximum value of Von Mises stress of the sealing ring.The results indicate that too small or too large groove notch and bottom chamfer sizes will all cause concentrated stress of Xring.The maximum Von Mises stress is increased first and then deceased along with the increasing of the chamfer and width of backup ring,and is increased rapidly with the increasing of sealing clearance.Increasing the compression ratio of Xring is helpful to improve the contact pressure on the sealing surface,while the maximum Von Mises stress will also increase.Increasing the tensile ratio of Xring is helpful to reduce the Maximum Von Mises stress,but the installation of Xring becomes difficult.The parameters of operating conditions,installation status and backup ring structure are the major factors which affect the sealing performance and reliability of Xring in turn,under high pressure more than 10 MPa,which is the object of research on the optimization design of sealing ring structure.

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刘洪宇,王冰清,孟祥铠,陆旻,彭旭东.基于正交试验的高压X形密封圈结构优化[J].润滑与密封,2017,42(7):106-110.
. Structure Optimization of a XRing Seal under High Pressure by Orthogonal Array Method[J]. Lubrication Engineering,2017,42(7):106-110.

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  • 在线发布日期: 2018-02-27
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