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波箔气体轴承MoS2基润滑涂层的制备和性能研究
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国家自然科学基金项目(51475229).


Research on the Preparation and Performances of MoS2Based 〖DW〗Lubricating Coatings for Gas Bump Foil Bearings
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    摘要:

    为了提高波箔轴承的耐磨减摩性能,采用喷涂法在平箔片和圆盘试样上制备MoS2固体润滑涂层,并对圆盘试样涂层结合强度进行分析;采用自制球盘摩擦磨损试验机研究涂层圆盘试样的摩擦磨损性能,通过扫描电镜(SEM)测试涂层圆盘试样摩擦磨损前后表面、截面形貌,利用波箔轴承性能测试实验台探究涂层在实际工作中的耐磨减摩性能。研究结果表明:基体表面的粗糙度影响MoS2涂层的结合强度,其中试样表面进行喷砂处理后与MoS2涂层结合力最好;制备的MoS2固体润滑涂层中各成分均匀分布,涂层的结合方式以机械结合为主;球盘摩擦磨损试验表明,制备的MoS2涂层的耐磨减摩性能较好,其平均摩擦因数相比不锈钢基体降低了545%左右,磨损量相对减小了407%;波箔轴承台架试验表明,制备的MoS2涂层减摩性能已接近商用PTFE涂层,但其耐磨性能较差。

    Abstract:

    In order to improve the wear resistance and friction reduction performances of the bump foil bearings,the MoS2 solid lubricating coating was prepared on top foil and disc specimen by spraying.The bonding strength of the disc specimen coating was analyzed.The friction and wear properties of the disc specimen with coating were studied by the selfmade balldisc friction and wear tester.The surface and cross section morphology of the disc specimen with coating before and after the friction and wear was measured by the scanning electron microscope (SEM).By the bump foil bearing performance experiment platform,the wear resistance and friction reduction performances of the coating in actual work were explored.The results show that the roughness of the substrate surface affects the bonding strength of the MoS2 coating,and the binding force of MoS2 with the sandblasting surface is the highest.The components in the MoS2 coating are evenly distributed,and the bonding mode of the coating is mainly mechanical binding.It is found by the friction and wear test that the MoS2 coating has better antiwear and friction reduction performance.Its average friction coefficient is about 545% lower than that of the stainless steel matrix,and the wear amount is reduced by 407%.It is found by the bump foil bearing performance experiment that the friction reduction of MoS2 coating prepared is close to that of commercial PTFE coating,but its wear resistance is poor.

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杜恺琪,马希直.波箔气体轴承MoS2基润滑涂层的制备和性能研究[J].润滑与密封,2019,44(5):22-28.
. Research on the Preparation and Performances of MoS2Based 〖DW〗Lubricating Coatings for Gas Bump Foil Bearings[J]. Lubrication Engineering,2019,44(5):22-28.

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  • 在线发布日期: 2019-07-04
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