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磁流变抛光轮磨损影响因素分析
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科学挑战专题(JCKY2016212A506-0504);国家科技重大专项(2017ZX04022001);中物院超精密加工技术重点实验室资助项目.


Analysis of Influence Factors on Magnetorheological Polishing Wheel Wear
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    摘要:

    针对磁流变抛光轮长时间使用存在的严重磨损问题,分析磁流变抛光轮磨损原因,建立抛光轮半固着磨粒磨损模型,分析影响抛光轮磨损的主要因素。分析表明:磁流变抛光轮产生磨损的主要原因是回收器处形成的磁密封与抛光轮之间产生的半固着磨粒磨损,其磨损特征表现为介于二体磨损和三体磨损之间;磁场和磁链的变化是磨损率改变的根本原因,影响抛光轮磨损的主要因素为回收器间隙、抛光轮转速、抛光颗粒的含量和尺度。通过实验研究3种主要因素对抛光轮磨损的影响规律。结果表明:磨损率随回收器间隙的增大而减小,随着抛光轮转速、抛光颗粒的尺度和含量的增大,先增大后减小。实验结果与理论分析结果相吻合,验证了建立的半固着磨粒磨损模型的正确性。

    Abstract:

    Aimed at the severe wear problem of magnetorheological polishing wheel in longterm use,the causes of wear were clarified,a model of semifixd abrasive wear was proposed and main impact factors of wear were analyzed.It is shown that the semifixd abrasive wear between the magnetic seal forming by recycling device and polishing wheel is the main reason of magnetorheological polishing wheel wear,and the wear characteristics show that both twobody wear and threebody wear exist in the wear process.The change of magnetic field and flux linkage is the fundamental reason for the change of wear rate.The main factors affecting the wear of polishing wheel are the gap length between the polishing wheel and recycling device,the rotation speed of the polishing wheel,the concentration and size of the polishing abrasive.The effects of three main factors on the wear of polishing wheel were studied experimentally.The results show that the wear rate is decreased with the increase of the gap length between the polishing wheel and recycling device,and first increased then decreased with the increase of the rotation speed of the polishing wheel,the concentration and size of the polishing abrasive.The experimental results are in good agreement with the theoretical analysis results,which verifies the correctness of the semifixed abrasive wear model.

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李跃,何建国,黄文,张云飞,钱林弘.磁流变抛光轮磨损影响因素分析[J].润滑与密封,2019,44(6):126-131.
. Analysis of Influence Factors on Magnetorheological Polishing Wheel Wear[J]. Lubrication Engineering,2019,44(6):126-131.

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  • 在线发布日期: 2020-03-12
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